Foundry Industry

Foundry raw materials for precision casting
Applications / Foundry Applications

Delivering Reliable Raw Materials for Precision Casting

Foundry operations demand mineral inputs with consistent thermal stability and grain composition. Quantum Terra Minerals supplies high-alumina and specialty mineral grades suited to mold making, core binding, and refractory lining applications.

Our processing standards ensure reliable performance under the high-heat, high-precision conditions required for metal casting operations.

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Our Products

Foundry Sand

High-purity mineral sand grades used as the primary molding medium in sand casting operations, offering consistent grain size and thermal resistance.

Refractory Linings

High-alumina mineral grades used in refractory linings for furnaces and ladles, providing thermal stability under extreme casting temperatures.

Mold & Core Binders

Specialty clay and mineral binders that improve mold and core strength, dimensional accuracy, and surface finish in precision casting.

Metallurgical Additives

Mineral additives supporting metallurgical processing efficiency, sourced for metallurgical excellence and specialized refractory applications.

Silica Sand

High-purity silica sand grades offering consistent grain size, thermal stability, and refractoriness for precision sand casting applications.

Bentonite

High-swelling bentonite clay used as a bonding agent in green sand molding, improving mold strength, flowability, and reusability.

Investment Casting

Fine mineral grades supporting investment casting shell and slurry systems, delivering smooth surface finish and dimensional precision.

Non-Ferrous Casting

Consistent mineral chemistry supporting aluminum, brass, and bronze casting processes requiring controlled mold reactivity.

Featured Product

QTM RefracMax™
High-Alumina Kaolin for Refractory Applications
Technical Data Sheet Refractory Grade

QTM RefracMax™ is a high-alumina kaolin developed for refractory products requiring excellent thermal stability and resistance to high-temperature deformation.

Typical Composition
ParameterTypical Value
Al₂O₃36–40 %
Fe₂O₃0.25–0.70 %
RefractorinessGood to Premium
Physical Properties (Typical)
PropertyTypical Value
Moisture<1.0 %
Loss on Ignition (LOI)13–15 %
Brightness85–90 %
Product Advantages
Excellent thermal stability Low shrinkage High refractoriness Consistent mineralogy Improved service life
Recommended Applications
Fire Bricks Refractory Mortars Castables Kiln Furniture High Temperature Refractories
* The specifications presented are typical values intended for guidance only. Actual values may vary depending on the natural mineral deposit and processing conditions. Customized grades can be developed to meet specific customer requirements.

Grade Selection

Five calibrated grades — from fire bricks to premium high-temperature refractories.

Kaolin Grade Portfolio — Refractory Industry
5 grades from fire bricks to premium high-temperature refractories
Industry Grade Sheet
Product Grade Al₂O₃ (%) Fe₂O₃ (%) Refractoriness Application
QTM-RF 100 36 0.70 Good Fire Bricks
QTM-RF 200 37 0.55 Better Refractory Mortars
QTM-RF 300 38 0.45 High Castables
QTM-RF 400 39 0.35 Very High Kiln Furniture
QTM-RF 500 40 0.25 Premium High Temperature Refractories
Key Performance Benefits Excellent Thermal Stability Low Shrinkage High Refractoriness Improved Service Life
* Typical values are provided for guidance only. Customized grades can be developed to meet specific customer process and product requirements.

Featured Product

QTM FoundryMax™
Kaolin for Moulding & Core-Making Processes
Technical Data Sheet Foundry Grade

QTM FoundryMax™ is a selected kaolin grade developed for foundry applications requiring thermal stability, controlled particle size distribution, and reliable performance in moulding and core-making processes.

Chemical Composition (Typical)
ParameterTypical Value
SiO₂46–48 %
Al₂O₃37–40 %
Fe₂O₃≤0.40 %
Physical Properties (Typical)
PropertyTypical Value
Median Particle Size (D50)4–8 µm
Loss on Ignition (LOI)13–15 %
Product Advantages
High thermal stability Good mould strength Improved casting finish Uniform particle distribution Consistent production quality
Recommended Applications
Green Sand Moulds Core Sand Binders Iron Casting Steel Casting Precision Foundry Applications
* The specifications presented are typical values intended for guidance only. Actual values may vary depending on the natural mineral deposit and processing conditions. Customized grades can be developed to meet specific customer requirements.

Grade Selection

Five calibrated grades — from green sand moulds to precision foundry applications.

Kaolin Grade Portfolio — Foundry Industry
5 grades from green sand moulds to precision foundry applications
Industry Grade Sheet
Product Grade Al₂O₃ (%) Fe₂O₃ (%) D50 (µm) Application
QTM-FD 100 36 ≤0.80 8.0 Green Sand Moulds
QTM-FD 200 37 ≤0.60 7.0 Core Sand Binders
QTM-FD 300 38 ≤0.50 6.0 Iron Casting
QTM-FD 400 39 ≤0.40 5.0 Steel Casting
QTM-FD 500 40 ≤0.30 4.0 Precision Foundry Applications
Key Performance Benefits High Thermal Stability Good Mould Strength Improved Casting Finish Consistent Production Quality
* Typical values are provided for guidance only. Customized grades can be developed to meet specific customer process and product requirements.

Our Various Applications

Discuss Your Specific Mineral Requirements

Discuss your specific mineral requirements with our technical team. We welcome the opportunity to explore new applications and partnerships in the foundry sector.

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